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Power Distribution & Upgrades in Industrial Setting

August 24, 2024

Power distribution is the center of any industrial facility. It relies on an efficient and dependable flow of electricity to power its equipment and machinery. Power distribution is responsible for delivering electricity from the source to other points of use within your facility. Ensuring an efficient and stable power supply is crucial for smooth operations.

This article will discuss industrial power distribution, explore its core concepts, and how to upgrade it. 

industrial electrician setting up for power distribution wiring

Concept of Power Distribution

Industrial power distribution plays an important role in providing needed electricity for equipment and machinery used in manufacturing and production. This includes motors, pumps, conveyor systems, and robotic arms. All of which need a constant power supply. 

Power distribution manages the flow of electricity from the source to various points. Its components include circuit breakers, transformers, and distribution boards. One example is a 12v power distribution box, which is used to regulate lower voltage needs efficiently.

Moreover, they help to utilize even electrical loads across different phases and circuits in a building. By doing so, these systems stop too much electricity from focusing on one point. If not prevented, it may cause equipment breakdown or halt on production.

What Happens If Your Power Supply is Underpowered?

Underpowered power supply causes delays in production. You could experience poor performance, system crash, and even machinery or equipment damage.

To prevent such an event from happening, here are signs of an unpowered industrial power supply:

  • Frequent Power Outages. If power fluctuations or complete blackouts are occurring, it could indicate a system overload. This means that your current power supply is not meeting your power needs.
  • Equipment Malfunction or Dim Lights. Machine flickering or dimming lights can tell you that your power supply is insufficient. There are cases where equipment starts to fail and can't operate properly.
  • Overheating Circuit Breaker and Transformers. These are red flags. This tells you that they’re under strain due to an overloaded system.

It is critical to keep an eye out for such warning indications and to change your power supply as soon as you can.  

What happens when it will be left unattended?

You will experience equipment failure since the machines are not getting enough power to operate efficiently. It also affects productivity. It slows down operation since it will reduce efficiency. Worst scenario is, it can start electrical fires or completely damage equipment. It is better to ensure a proper industrial power supply to avoid such situations. If you are planning to upgrade and seeking an electrician to guide you, trust that our team can help you. We are a team of trained and talented electricians who always keep up with the latest industry advancements.

Power distribution industrial electricians

The Purpose of a Power Distribution Center

Power distribution sends electricity from one source to other parts of the facility. This ensures that all equipment and machinery receive the right amount of power supply to operate. In an industrial setting, having a dependable power distribution center is essential for safety and productivity. 

Power distribution centers (PDC) are the heart of your industrial power distribution system. Here’s a list of their key functions:

  • Voltage Transformation. Power distribution centers (PDCs) use transformers to help reduce high-voltage power to usable levels. This will help evenly distribute power to each equipment and machinery.
  • Power Distribution. It serves as a central hub. It channels transformed power to different areas through cable networks and panels.
  • Power Control and Protection. PDC allows isolation and control of individual circuits. It ensures an efficient and safe power delivery to individual circuits. Also, protective devices such as fuses and circuit breakers protects the equipment from short circuits and electrical overload.

In a nutshell, PDC manages the flow of electrical energy to ensure a smooth operation and uninterrupted performance.

Upgrading Your Industrial Power Supply: Key Conditions

As your operations widen and grow, its power requirements will change accordingly. Here are points to consider a power supply upgrade:

  • Assess Current and Future Needs. Perform an in-depth analysis of your current power consumption. From the data, you can anticipate future needs. This will help you decide the appropriate capacity for your system and power upgrade.
  • Consult with a Qualified Electrician. Remember, do not perform upgrades by yourself. It is not advisable solely because of safety issues. It is better to partner with expert and licensed electricians for an efficient, safe and cost-effective upgrade plan. Our industrial electricians can be that partner for you. 
  • Consider System Redundancy. If a main component fails, it's essential to have a backup system. This will help minimize potential losses and downtime.

A maintained and well-designed power distribution system ensures smooth performance of your equipment and machinery. It protects your system from potential hazards and contributes to overall production efficiency. By understanding the importance and core components of power distribution in industrial settings, you can now make informed decisions. Decisions on how to maintain and upgrade your system. 

If you need help in those areas, contact Clean Power Electrical Group, and we’ll employ our expert electricians to guide you through. We’ve been in this business for long so we assure you of high standards of workmanship and service. 

Get Your Free Quote Today.

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